Successful Project Case: Feiteng Bitumen Melting & Storage Solution Delivered to Russia

Antecedentes del proyecto

Russia’s vast territory and extreme climate conditions make road construction particularly demanding. Bitumen must remain at stable high temperatures despite long winters, strong winds and sub-zero ambient temperatures. In 2025, a Russian infrastructure contractor partnered with Equipamiento vial Feiteng to upgrade their bitumen supply system for a major regional highway project. Their primary goal was to ensure continuous, efficient, and low-loss bitumen melting and storage, even under harsh weather.

Requisitos del cliente

The client needed equipment capable of handling several technical challenges:

• Stable melting efficiency during cold seasons

• Large-capacity storage with reliable insulation

• Fast decanting of drum bitumen to avoid production delays

• Low maintenance & user-friendly automation

• Compliance with local safety and emission standards

• Easy installation and relocation due to changing project sites

The requirements pointed to a need for high-performance equipment engineered specifically for low-temperature environments.

Feiteng’s Customized Solution

Based on the project needs, Feiteng delivered a full bitumen handling system including:

1. High-Efficiency Thermal-Oil Bitumen Melting Machine

• Melting capacity up to 8–12 tons per hour, suitable for large-scale asphalt production.

• Dual heating zones (upper coil + lower hot-oil tank) for uniform melting.

• Automatic drum flipping system to reduce labor and improve safety.

• Enclosed melting chamber minimizes heat loss and maintains high thermal efficiency.

2. Heavy-Duty Bitumen Storage Tanks with Reinforced Insulation

• Multi-layer rock-wool insulation specifically upgraded for the Russian winter.

• Thermal-oil coil system ensures stable storage temperature between 120–160°C.

• High-strength steel structure designed for durability in low-temperature regions.

• Optional mixing system for modified bitumen applications.

3. PLC Automatic Control System

• Centralized digital display for temperature, pressure, heating status and alarms.

• One-button start-stop for simplified operation.

• Intelligent fuel-control module for energy savings.

• Remote diagnostic support for quick troubleshooting.

4. Efficient Transportation & Installation Support

All equipment was container-ready, allowing quick loading, delivery and on-site assembly. Feiteng technicians provided online commissioning guidance to ensure smooth start-up and operator training.

Project Results

After installation and commissioning, the equipment delivered outstanding performance:

• Stable melting output even at ambient temperatures below −15°C

• Fuel savings of 12–18% due to optimized thermal-oil circulation

• Continuous asphalt production with zero downtime

• Reduced manual labor, thanks to automated drum handling

• Cleaner operation with minimized smoke and waste bitumen residue

• High customer satisfaction, with the contractor planning additional orders for upcoming road projects

This project demonstrates Feiteng’s ability to adapt equipment design to cold climates and meet the demanding operational needs of Russian contractors.

Why Russian Clients Choose Feiteng

• Proven performance in extreme winter conditions

• Durable build quality and long service life

• Fast melting with near-zero bitumen waste

• Strong insulation and advanced thermal systems

• Competitive pricing with full technical support

Conclusión

This Russian success case reinforces Feiteng’s position as a global supplier of advanced bitumen melting and storage solutions. With reliable engineering, flexible customization, and fast-response service, Feiteng continues to support major road construction projects in Russia and across Eurasia.

If you are seeking high-performance bitumen handling solutions for cold regions or large-scale road projects, Feiteng is ready to assist with fully customized equipment.