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Feiteng’s YDL Series Diesel Burner Double-Heating Bitumen Tank is meticulously designed to meet modern energy-saving and environmental standards. By integrating a diesel combustion system with a thermal oil heat transfer system into a compact unit, this tank simplifies installation, reduces operating costs, and maximizes heating efficiency.
The tank features high-quality Italian Riello or Baltur diesel burners, ensuring complete combustion, high thermal efficiency, and minimal emissions. Automatic temperature control maintains precise heating of both bitumen and thermal oil without the need for manual intervention.
Its unique dual heating mechanism—direct heating from the diesel burner and indirect heating via a thermal oil coil system—ensures rapid and uniform heating while also utilizing exhaust gases to maximize thermal efficiency. Compared to traditional systems, this innovative setup helps prevent bitumen aging and significantly reduces energy consumption.
Designed with durability and mobility in mind, the tank is constructed with thick rock wool insulation and a robust steel structure. Its fully insulated body ensures minimal heat loss even during extended operation.
Ideal for supporting asphalt mixing plants, emulsified bitumen production lines, rubberized bitumen production, and various industrial bitumen heating applications.
Parameter Utama
| Item | Spesifikasi |
|---|---|
| Total Capacity | 35 cubic meters |
| Dimensi | Diameter: 2.25 m × Length: 12 m |
| Metode Pemanasan | Diesel direct heating + thermal oil indirect heating |
| Tingkat Pemanasan | 10–15°C per hour |
| Diesel Consumption | 3–5 kg per ton of bitumen (continuous production) |
| Max Bitumen Temperature | 180–200°C |
| Suhu Kerja Minyak Termal | 200–250°C |
| Laju Aliran Pompa Aspal | 16.8–25 m³/h |
| Total Daya Terpasang | Approx. 9–10 kW |
| Catu Daya | 380V, 50Hz stable AC |
| Support Structure | Integrated skid-mounted base |
| Tank Insulation | 50mm thick rock wool, fully insulated with color steel cladding |
| Environmental Compliance | Meets or exceeds international environmental standards |
Fitur Utama
Fitur Utama
🔸 Integrated Design for Enhanced Efficiency
The bitumen tank and thermal oil boiler are combined into a compact unit, significantly reducing installation complexity and cost.
🔸 High Thermal Efficiency & Energy Saving
Dual heating via direct diesel combustion and indirect thermal oil circulation.
Efficient use of high-temperature exhaust gas minimizes energy waste.
🔸 Precise Automatic Temperature Control
Separate temperature settings for bitumen and thermal oil.
Fully automatic burner operation eliminates the need for manual monitoring.
🔸 Bitumen Protection & Quality Assurance
The indirect heating method avoids direct flame contact with bitumen, preventing aging and coking issues.
🔸 Superior Insulation & Heat Retention
360° insulation using high-quality rock wool and color steel cladding.
Temperature drops less than 10°C within 24 hours.
🔸 Excellent Mobility & Easy Installation
The integrated skid-mounted base enables easy lifting, transportation, and on-site relocation.
🔸 Mekanisme Keamanan yang Disempurnakan
Sistem interlock antara burner dan pompa thermal oil mencegah pemanasan kering.
Pembatas suhu memastikan pengoperasian yang aman.
🔸 Operasi yang Ramah Lingkungan
Sistem pembakaran diesel yang bersih dengan emisi rendah, sepenuhnya sesuai dengan standar lingkungan internasional.
🔸 Cakupan Aplikasi yang Luas
Ideal untuk pabrik pencampuran aspal, produksi aspal emulsi, sistem aspal yang dimodifikasi dan dilapisi karet, dan kebutuhan pemanas industri.
Prinsip Kerja & Desain Struktural
Tangki aspal seri YDL memiliki struktur silinder horizontal dengan dasar yang terintegrasi.
Di dalam tangki, ruang bakar yang dikelilingi oleh jaket minyak termal secara bersamaan memanaskan minyak termal dan aspal.
Pembakar diesel menyala di dalam ruang bakar.
Panas ditransfer ke thermal oil di sekitarnya, yang bersirkulasi melalui kumparan internal untuk memanaskan aspal secara tidak langsung.
Gas buang bersuhu tinggi melewati beberapa saluran pembuangan, memberikan panas langsung ke aspal.
Pendekatan pemanasan ganda ini memastikan pemanasan yang cepat dan seragam sekaligus memanfaatkan panas sisa secara efisien.
Tidak seperti tangki aspal berbahan bakar langsung tradisional, sistem ini mencegah penuaan aspal dan pengkaratan, sehingga secara signifikan memperpanjang usia peralatan dan mengurangi kebutuhan perawatan.
Fitur-fitur tambahan meliputi:
-
Tangki Ekspansi Minyak Termal: Mengakomodasi perubahan volume oli selama proses pemanasan.
-
Pompa Aspal Berkapasitas Tinggi: Memastikan bongkar muat yang efisien.
-
Pemantauan Level & Suhu Otomatis: Untuk sistem aspal dan oli termal.
Struktur canggih ini menawarkan kecepatan pemanasan yang tinggi, kehilangan energi yang rendah, kinerja yang stabil, dan keamanan yang tak tertandingi-menjadikannya solusi ideal untuk penyimpanan aspal profesional dan aplikasi pemanasan.
Pertanyaan Anda akan dijawab dalam waktu 24 jam.
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