تفصیل
Product Overview : With the increasing demand for high-performance pavement materials in highway and airport construction, Polymer Modified Bitumen (PMB) has become the standard. The Feiteng GLS Series Modified Bitumen Production Unit is engineered to meet this challenge. Based on our 15 years of experience in bitumen heating and rubber asphalt equipment, the GLS Series is a state-of-the-art system designed for the on-site production of SBS, SBR, and EVA modified asphalt.
Unlike traditional standalone milling units, the GLS-15 model features a unique “Production + Storage” integrated design. It combines a high-shear colloid mill system with a 35m³ Finished Product Storage Tank on a single skid. This all-in-one solution not only ensures the microscopic dispersion of polymers but also solves the critical problem of PMB segregation during storage.
Working Principle & Structure : The GLS Series adopts a continuous batch production process ensuring stable quality:
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Dual-Tank Preparation System: Equipped with two 5m³ vertical mixing tanks that operate alternately. While one tank blends the base bitumen with polymers (SBS/SBR), the other feeds the mill, ensuring zero downtime.
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High-Shear Grinding System: The core of the unit is a powerful 45KW Colloid Mill. It utilizes high-speed shearing to physically and chemically bond the polymer modifiers with the bitumen.
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Anti-Segregation Storage System: The processed PMB flows directly into the integrated 35m³ horizontal storage tank. Equipped with a 5.5KW agitator and thermal oil heating coils, it keeps the binder uniform and at optimal temperature (160°C-180°C) for immediate use.
اہم پیرامیٹرز
| پیرامیٹر | Specification (Model: GLS-15) |
| پیداواری صلاحیت | 10 – 15 Tons/Hour |
| Structure Type | Mobile / Skid-Mounted |
| Colloid Mill Power | ≈ 45 KW (High Shear Type) |
| Preparation/Mixing Tanks | 5 m³ × 2 Sets (Vertical, with 11KW Agitator) |
| Finished Storage Tank | 35 m³ (Horizontal, with 5.5KW Agitator) |
| Bitumen Pump (Base) | 25 m³/h (7.5 KW) |
| Bitumen Pump (Finished) | 28 m³/h (11 KW) |
| ٹوٹل انسٹال پاور | ≈ 110 KW (excluding boiler) |
| حرارتی طریقہ | Thermal Oil (Conductive Oil) |
| طول و عرض (Lڈبلیوح) | Customizable (Standard shipping size) |
اہم خصوصیات
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High-Efficiency Shearing: The high-power colloid mill ensures a fineness that meets strict international standards for highway engineering.
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Skid-Mounted & Mobile: The entire plant (mill, tanks, pumps, and control cabinet) is mounted on a robust steel chassis. It is designed for easy transportation by truck and rapid installation at job sites.
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Integrated Storage Solution: Comes with a built-in 35,000L finished product tank, eliminating the need to purchase separate storage facilities and reducing pipeline heat loss.
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Smart Automation: Features a centralized electrical control cabinet with شنائیڈر components. It monitors temperatures, liquid levels, and flow rates, reducing manual labor intensity.
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Flexible Heating: Designed with a thermal oil heating system (coils inside tanks) to provide gentle, indirect heat that prevents bitumen aging. (Note: External thermal oil boiler required).
Application : The GLS Series is ideal for road construction contractors requiring a flexible, on-site supply of PMB for:
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Expressways and Highways
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ہوائی اڈے کے رن ویز
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Bridge Deck Waterproofing
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Municipal Road Maintenance
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