304 Stainless Steel Two Emulsion Tanks Emulsion Bitumen Plant With Continuous Production
Emulsion bitumen plant is mainly used for the production of emulsified asphalt and modified emulsified asphalt, and is widely used in highway construction and highway maintenance construction. GRL series is a new generation product developed with stable quality and high production efficiency. It can meet the requirements of various construction processes.
Generally speaking, depending on the technology adopted for bitumen emulsions production two types of plants are available in the market: batch plant and continuous plant (also called “in-line” plant). Based on our know-how and experience, we adopt for our plants the continuous system as very easy to operate and very flexible in terms of type of emulsion to be produced. Being fully committed to satisfy our customers, the emulsion plants we manufacture ensure easy installation, quick commissioning and trouble-free operation.
1. To control the rate of the bitumen and the soap water, the flows for bitumen and soap water are controlled individually, the bitumen is pumped with gear pump with flowmeter, while the soap water is pumped by centrifugal pump with electric valve and flowmeter, also it is equipped online bitumen content analysing system to check the content of the bitumen.
2. Stainless steel soap water tanks, pipes and valves, which is highly resistant to heat and corrosion.
3. Stainless steel thermal insulated soap water tanks with heat transfer oil pipe inside ensures rapid heating.
4. Heat transfer oil insulated all stainless steel rotor and stator emulsion colloid mill driven by 37 kW motor, multilevel shearing and high quality finished products.
5. High viscosity heat insulated bitumen pump equipped with safety valve.
6. Independent control room, unique PLC temperature and rate control system, visual operation, easy to use.
7. The whole system is built in a container and is suitable for sea shipping..
Based on the working principle of the plant, the plant is mainly composed of soap water system, bitumen system, colloid mill system, cooling system, control system, pipes and valves.
1. Bitumen System
Bitumen system includes bitumen pump, flowmeter and valves.
With the flowmeter, the bitumen pump is accurately controlled.
2. Soap water system
Soap water system mixes and transfers the soap water. Mixing system includes water pump and soap water mixing tank. Transferring system includes pump, flowmeter, filter, electric valve and one-way valve.
Soap water tank with level meter ensures accurate measurement and formulation of the soap water, and the soap water is heated by the heat transfer oil pipe and timely monitored by the thermometer.
3. Colloid mill
The mill adopts multilevel rotor and stator bits, which has high speed shearing.
Driven by 37 kW motor with 2940 rpm rotate speed.
5 and 6 rows of bits ensure the bitumen has excellent particle range.
Heat transfer oil heated, adjustable gap between rotor and stator.
4. Cooling system
Plate heat exchanger with 10 m2 cooling area.
5. Control system
The system is controlled by PLC; with manual/auto controlling modes optional.
Its online bitumen content analysing system monitor the rate of the bitumen and soap water timely, ensure the output products meet the requirement of the operator.
With a data table system, production data can be recorded.
6. Pipes and valves
High quality valves and pipes, arranged according to the fields requirement.
|Main function|| ||Modified bitumen emulsion, normal bitumen emulsion|| |
|Bitumen range of content||%||10-70|| |
|Dimension||m||6.8×2.2×2.53||1×40 HQ Container design|
|Water heating way|| ||Thermal oil indirect heating||Thermal oil outside|
|Water tank volume||m³||3|| |
|Max soap tank volume||m³||1.4||Per soap tank|
|Bitumen pump flow||m³/h||5|| |
|Total power||kw||＜34|| |
|Power supply requirements|| ||380 V 50 Hz AC power supply||Copper Wire with 50m Cable > 25mm²|
|Thermal oil temperature||℃||200-250|| |
|Thermal oil exchange surface in water tank||㎡||7.15||40m (м)|
|Thermal oil volume||m³||0.08|| |
|Temperature tolerance||℃||＜1℃|| |
|Content tolerance||%||＜1%|| |
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,
1. Independent design and professional manufacturer.
2. Production capacity over 200 sets per year.
3. All equipments with compact structure, suitable for container load.
4. Select premium steel with high quality.
5. Complete production control with detailed record and video.
6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.
7. We manufacture our standard equipment, also welcome OEM and ODM.
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,
1. Design drawing as your requirement
2. Equipment solution as your real condition
3. Quality equipment as your order
4. Quick response as your time
5. Fast delivery as your demand
6. Complete warranty as your expect
Quality product, quick response and cost saving.
Delivery and shipping
1. Production time around 5-15 days per set
2. Suitable for 40 HQ container loading
3. Trade terms EXW, FOB, CFR, CIF
After sale service
1. Warranty one year
2. Online support service and video technical support
3. Free spare parts
4. Field installation, commissioning and training, field maintenance