Overview
In today’s infrastructure-driven economy, road authorities and contractors are seeking more sustainable, low-temperature, and efficient construction methods. Among these, emulsified bitumen stands out as a game-changer. Whether you’re maintaining existing roads or building new ones, using an asphalt emulsion machine can dramatically cut your costs and boost project safety.
At Feiteng Road Construction Equipment, we specialize in bitumen emulsion equipment that simplifies production, guarantees quality, and delivers unmatched performance on job sites across Asia, Africa, and beyond.
What Is Emulsified Bitumen, and Why Use It?
Emulsified bitumen is created by mixing hot bitumen with water and emulsifying agents, breaking the bitumen into fine droplets and suspending them in a water phase. The result is a versatile product that can be applied cold—no open flame, no high-heat handling, no extra energy burden.
🌍 Advantages of Bitumen Emulsion
Lower carbon footprint
Ideal for cold applications
Safe and easy transport and storage
Reduces bitumen waste
Strong adhesion to base and aggregate materials
Main Components of a Bitumen Emulsion Plant
Feiteng’s asphalt emulsion system is a fully integrated setup designed for industrial reliability and precise formulation control. Here’s what a standard system includes:
Component Function
Bitumen Tank with Heating Preheats bitumen to emulsifying temperature
Water Tank with Dosing Pump Adds water and acid in precise ratio
Chemical Dosing Unit Injects emulsifiers and stabilizers
High-Shear Emulsifying Mill Core machine where emulsion is created
Pipelines & Valves Stainless steel structure for corrosion resistance
Control Cabinet Manual or PLC automatic control options
For clients in need of flexible production, we also offer mobile emulsion plants that are easy to install, quick to relocate, and optimized for small-to-medium batch projects.
Three Configuration Options to Suit Your Needs
✅ Compact Skid-Mounted Emulsion Plant
Installed on a steel frame
Easy transport and site setup
Capacity: 3–6 T/h
Ideal for urban repair teams
✅ Full-Scale Emulsion Production Unit
High-volume output (up to 10 T/h)
Intelligent ratio control system
Suitable for permanent mixing stations or large road projects
✅ Containerized Emulsion Equipment
Packed into 20’ or 40’ containers
Saves freight and simplifies overseas transport
Fast assembly on arrival
Real-World Application: Kenya Rural Road Initiative
One of our clients in Kenya was tasked with restoring over 80 km of unpaved rural roads. They needed a solution that was safe, mobile, and required minimal installation time. We provided:
A mobile emulsified bitumen plant with 5 T/h capacity
Built-in electric control cabinet with recipe presets
Quick-connect pipelines and dual blending modes
With Feiteng’s system, the customer was able to start emulsion production within 48 hours of delivery, saving valuable time and cost on labor and fuel.
What Sets Feiteng Emulsion Equipment Apart?
🧪 Precision Formulation Control
Our systems allow for real-time ratio adjustment, ensuring your emulsion meets exact specifications.
🔄 Fully Automated Operation
From temperature to flow rate, every process is monitored and adjustable via a touchscreen panel.
🧱 Corrosion-Resistant Build
All fluid-contact surfaces are made of 316L stainless steel, ensuring durability with acidic emulsions.
🚀 Fast ROI
Efficient heating and low maintenance mean your investment pays for itself quickly—even on small-scale jobs.
🌐 Export-Ready Engineering
Our machines are CE-certified and widely used in Philippines, Saudi Arabia, Tanzania, and Peru.
Ideal Applications for Emulsified Asphalt
✔️ Prime coat for new pavement layers
✔️ Tack coat between hot mix asphalt layers
✔️ Slurry seal and micro-surfacing
✔️ Cold mix asphalt production
✔️ Waterproof coatings and soil stabilization
Emulsified bitumen isn’t just the future—it’s the present standard for durable, fast, and eco-conscious roadwork.
Final Thoughts
Whether you’re a road contractor, asphalt mix supplier, or municipal engineering department, investing in quality emulsified bitumen equipment will dramatically enhance your operational efficiency and reduce construction costs.
Feiteng is here to help you design a production system that matches your workflow, site conditions, and technical requirements. Contact us for a customized solution—our experts are standing by.