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Thiết bị nấu chảy bitum công nghiệp dòng YDLR | Hệ thống máy tách nhựa đường túi 5T/H

  • YDLR-5
  • YDLR-10

Fully enclosed asphalt melting system with electric hoist feeding, hydraulic bag-breaking device, and dual-chamber heating structure (upper melting/lower storage). Ideal for asphalt mixing plants and road maintenance projects, supporting customized configurations.

Nhận giá Tư vấn trực tuyến

Mục lục

    Sự miêu tả

    I. System Components

    1. ​Core Modules

      • Dual-chamber melting tank (upper/lower structure)
      • 5-ton electric hoist system
      • Diesel burner unit (15-20kg/h fuel consumption)
      • Exhaust flue heating system
      • Thermal oil circulation system (with 200°C high-temp oil pump)
      • Screw-type asphalt pump (16m³/h flow rate)
      • PLC control system (with level alarm)

    2. ​Auxiliary Systems

    Các thông số chính

    III. Performance Parameters

    ​Tham số ​Value ​Testing Standard
    Melting chamber volume 8m³ GB/T 16507-2013
    Storage chamber volume 22m³ ASME BPVC Section VIII
    Thermal oil circulation rate 16m³/h DIN 4754
    Flue gas temperature 280-320°C EN 267:2009
    Bag-cutting power 1.5kW hydraulic system ISO 12100:2010
    Noise level ≤78dB(A) @1m distance ISO 4871:1996

    Các tính năng chính

    1. Dual Heating System

    • ​Thermal Oil Coils + Flue Gas Heat Recovery: Integrated thermal oil heating and flue gas recycling technology increases thermal efficiency by 30%, enabling faster heating and lower energy consumption.
    • ​Eco-Friendly Design: High-temperature exhaust gas (200-250°C) is reused for asphalt heating, reducing emissions and complying with international environmental standards.

    ​2. Semi-Automated Operation

    • ​Electric Hoist System: Equipped with an electric hoist to effortlessly lift 1-ton bagged asphalt to the top feeding port, minimizing manual handling.
    • ​Manual Bag Cutting: Operators can quickly cut bag bottoms (simple tools required) to release asphalt blocks directly into the heating chamber for streamlined processing.
    • ​Continuous Production: Five feeding ports allow simultaneous processing, achieving a melting capacity of 5 tons/hour for high-demand projects.

    ​3. Intelligent Temperature Control & Safety

    • ​Precision Temperature Management: Thermal oil operates at 200-250°C, with asphalt output temperature >110°C (adjustable up to 160°C) to meet paving or mixing requirements.
    • ​Liquid Level Alarm: Visual/audible alerts prevent overflow and ensure operational safety.
    • ​Automatic Impurity Filtration: Built-in pipeline filters remove contaminants in real time.

    ​4. Compact Modular Design

    • ​Container-Friendly: Dimensions 11.9×2.2×2.55m, compatible with 40HQ containers, reducing shipping costs by 50%.
    • ​Rapid Deployment: Pre-assembled structure requires minimal on-site setup, ideal for remote job sites.
    • ​Double-Layer Insulation: Rock wool insulation minimizes heat loss (20% reduction) and ensures weatherproof operation.

    ​5. Multi-Scenario Compatibility

    • ​Flexible Packaging Support: Processes 1-ton bags, boxes, or drums, adapting to global supply chains.
    • ​Seamless Integration: Connects to asphalt storage tanks, distributors, or mixing plants for end-to-end automation.

    ​6. High Efficiency & Cost Savings

    • ​Low Fuel Consumption: Only 5-8 kg of diesel per ton of asphalt, leading industry standards.
    • ​Rapid Dehydration: Asphalt pump circulation removes steam efficiently, achieving <0.1% moisture content.

    ​7. Comprehensive Technical Support

    • ​Online Video Guidance: HD installation, operation, and maintenance videos covering all critical steps.
    • ​On-Demand Onsite Training: Engineer dispatch for installation, commissioning, and operator training when required.
    • ​Multilingual Support: English, Spanish, Arabic, and other language options for global responsiveness.

    ​8. Manufacturer’s Advantages

    • ​ISO-Certified Quality: Compliant with ISO9001/14001/OHSAS18001, using premium carbon steel for 30% extended lifespan.
    • ​200+ Units Annual Capacity: Supports OEM/ODM customization with 5-15 day lead time.
    • ​Global After-Sales: 1-year warranty, free spare parts, and lifetime technical support.

    Technical Specifications

    ​Tham số ​Value ​Nhận xét
    Processing Capacity 5 tons/hour Ambient temperature ≥25°C
    Asphalt Output Temp. ≥110°C (max 160°C) Adjustable for diverse applications
    Tiêu thụ dầu diesel 5-8 kg/ton asphalt As low as 5 kg in energy-saving mode
    Tổng công suất 15 kW Compatible with global voltage
    Storage Capacity >30 m³ Expandable with external tanks
    Nhiệt độ dầu nhiệt 200-250°C High-efficiency heat transfer medium

    Applications

    • ​Road Construction: Highways, urban road paving.
    • ​Airport Runways: Rapid melting for high-grade asphalt supply.
    • ​Emergency Repairs: Mobile design for quick response to road maintenance.

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