products

Continuous Production Cuboid Bitumen Emulsion Plant

Basic Information
Place of Origin: Shandong, China
Brand Name: Feiteng
Certification: EAC, ISO9001, ISO14001, OHSAS18001
Model Number: GRL-10
Minimum Order Quantity: One set
Price: Negotiation
Packaging Details: whole set put into container
Delivery Time: 10-15 days per set
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
Detail Information
Keyword: Sbs Emulsion Modified Bitumen Equipment Material: Q235B Steel
Apply For: High Grade Asphalt Road Paving Color: White Or Customized
Production Capacity: Around 10 Tons Per Hour Power: <42 Kw
Dimension: 6.8×2.2×2.53m Advantage: Bigger Heat Exchanger
Service: Field Installation, Commissioning And Training
High Light:

emulsion bitumen plant

,

emulsifying machine


Product Description

Cuboid Shape Compact Design Bitumen Emulsion Plant With Continuous Production

 

Description

 

GRL series Bitumen Emulsion Plant is specially designed based on years of experience of bitumen emulsion production and various demands from clients. It is simple in structure and easy to operate, and can be used in all kinds of production of bitumen emulsion. Its capacity is 5~8 t/h.

 

Bitumen emulsion consists of three basic ingredients: bitumen, water, and an emulsifying agent. Based on specifications it may contain other additives, such as stabilizers, coating improvers, anti-strips, or break control agents. It is well known that water and asphalt will not mix, except under carefully controlled conditions using highly specialized equipment and chemical additives.

 

Working Principle

 

There is stator and rotor inside the colloid mill, and the rotor is rotating at a very high speed driven by motor. When the bitumen and soap water are pumped into the colloid mill, they will be sheared for hundreds of thousands times. The mixture are sheared, pushed centrifugally, rubbed, hit and torn, fulfilling the dispersion, shearing and emulsion. The particle distribution becomes narrower and it will be easier to be stored and applied.

 

Features

 

1. This equipment uses automatic control system to monitor and regulate asphalt content in emulsified asphalt automatically. Two soap tanks are equipped to mix the materials and drain water in turn for continuous production. Flow rate is governed by electrical regulating valve, which saves human labor and reduces labor intensity.

 

2. The key part of this plant colloid mill is independently developed by our company. Its special structure of pilot rotors clearance is likely to keep tiny fixed clearance. It is made of special stainless steel with properties of wear resistance and corrosion resistance. Its emulsion fineness is less than 5μm.

 

3. High efficiency plate heat exchanger is firstly equipped to cool the finished emulsified asphalt, improve the stability of emulsified asphalt storage and provide the possibility for successive and large scale construction of Micro-surfacing. The cooling water that have been heated is used for producing emulsified asphalt again, which saves clear water heating expense to reduce production cost and makes the process environment friendly and energy.

 

4. PLC system controls production, electromagnetic flow meter collects signals, frequency governing motor controls the rotation speed of asphalt pump, electrical regulating valve or gate valve governs the emulsion flow rate (displayed by both electromagnetic flow meter and scale flow meter). By the above means, asphalt content in emulsified asphalt (ratio of asphalt to water) can be accurately and stably controlled.

 

5. Independent and automatic thermal oil heating system is equipped to warm all the pumps before production, which is easy and convenient to replace baking with blowtorch.

 

Structure & Components:

 

1. Water system

 

It consists of soap tank A, soap tank B, and heat exchanger.

 

2. Soap Solution System

 

It consists of soap tanks, solution pump, glass rotameter, electrical regulating valve and manual modulation valve.

 

3. Asphalt Supply System

 

It is consisted of asphalt pump, asphalt hose (heat resistant rubber hose or stainless steel bellow) and asphalt tank.

 

4. Emulsion System

 

It includes colloid mill, sampling valve and heat exchanger.

 

 

Item Unit Parameter Remark
Main function   Modified bitumen emulsion, normal bitumen emulsion  
Output t/h 10  
Fineness μm 1-5  
Bitumen range of content % 10-70  
Dimension m 6.8×2.2×2.53 1×40 HQ Container design
Water heating way   Thermal oil indirect heating Thermal oil outside
Water tank volume 3  
Max soap tank volume 1.4 Per soap tank
Bitumen pump flow m³/h 5  
Total power kw <42  
Power supply requirements   380 V 50 Hz AC power supply Copper Wire with 50m Cable > 25mm²
Thermal oil temperature 200-250  
Thermal oil exchange surface in water tank 7.15 40m (м)
Thermal oil volume 0.08  
Temperature tolerance <1℃  
Content tolerance % <1%  

 
 
Continuous Production Cuboid Bitumen Emulsion Plant 0
 
Our advantages
 
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,
 
1. Independent design and professional manufacturer.
 
2. Production capacity over 200 sets per year.
 
3. All equipments with compact structure, suitable for container load.
 
4. Select premium steel with high quality.
 
5. Complete production control with detailed record and video.
 
6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.
 
7. We manufacture our standard equipment, also welcome OEM and ODM.
 
Our service
 
Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,
 
1. Design drawing as your requirement
 
2. Equipment solution as your real condition
 
3. Quality equipment as your order
 
4. Quick response as your time
 
5. Fast delivery as your demand
 
6. Complete warranty as your expect
 
Quality product, quick response and cost saving.
 
Delivery and shipping
 
1. Production time around 5-15 days per set
 
2. Suitable for 40 HQ container loading
 
3. Trade terms EXW, FOB, CFR, CIF
 
After sale service
 
1. Warranty one year
 
2. Online support service and video technical support
 
3. Free spare parts
 
4. Field installation, commissioning and training, field maintenance
 

Contact Details
admin

Phone Number : +8615021527534

WhatsApp : +8615021527534