Success Case Study: Emulsified Bitumen Plant for Southeast Asia Road Maintenance Project

Project Background

In 2023, a government contractor in Southeast Asia initiated a large-scale road maintenance and resurfacing program. The project required a stable supply of high-quality emulsified bitumen for pothole repairs, surface treatments, and preventive maintenance. However, the local contractor faced challenges:

• Limited access to ready-to-use emulsified bitumen

• Rising fuel costs for heating traditional bitumen

• The need for eco-friendly and cost-effective road materials

Customer Requirements

The client requested:

1. A compact emulsified bitumen plant that could produce different grades of emulsions (such as CRS, CMS, and CSS).

2. Equipment with easy operation and full automation, allowing local workers to run it efficiently.

3. A system designed for continuous production, ensuring daily project demand could be met.

Feiteng Solution

Feiteng provided a GRL Series Emulsified BituGmen Plant equipped with:

• Advanced Emulsifier & Colloid Mill: For stable particle size and uniform quality.

• PLC Intelligent Control System: One-click operation and automatic formula adjustment.

• Energy-Saving Heating System: Reducing fuel consumption by 20% compared with traditional units.

• Modular Skid-Mounted Design: Easy to install and relocate, suitable for multiple project sites.

Implementation & Results

The equipment was delivered within 40 days and installed by Feiteng’s engineers. After commissioning, the client achieved:

• Daily Output: 20–30 tons of stable emulsified bitumen.

• Versatilidade: Production of different grades of cationic and anionic emulsions to meet road repair needs.

• Cost Reduction: Fuel and raw material savings of approximately 15%.

• Sustainability: Lower emissions and reduced environmental impact, supporting green road construction policies.

Customer Feedback

“The emulsified bitumen plant from Feiteng greatly improved our efficiency. It is easy to operate, requires minimal training, and produces consistent quality. This helped us complete the road maintenance project on time and within budget.”

— Project Director, Southeast Asia Road Authority

Conclusion

This project demonstrates Feiteng’s capability to deliver flexible and eco-friendly bitumen solutions. With advanced emulsified bitumen technology, Feiteng helps global clients improve road durability, reduce costs, and support sustainable infrastructure development.