YDL-40F Diesel Burner Bitumen Storage Tank | FEITENG – Feiteng Bitumen Equipment Manufacturer – Melting Machines | Storage Tanks | Emulsion Plants

Дизельный горелка YDL-40F, резервуар для хранения битума с двойной системой подогрева.

YDL

The YDL-40F is a 42m³ diesel burner bitumen storage tank designed for asphalt mixing plants and bitumen processing systems that require stable heating, unloading, internal circulation and external supply. Its double heating structure combines diesel direct heating with thermal oil indirect heating, helping maintain pumpable bitumen temperature while reducing pipeline blockage risk. The integrated insulated bitumen pump and thermal-oil heat tracing system make it suitable for continuous job-site bitumen storage and transfer

Описание

The YDL-40F Diesel Burner Double Heating Square Bitumen Storage Tank is engineered for road construction projects that require reliable base bitumen storage and controlled heating before downstream use. Unlike a simple storage tank, this model integrates diesel burner heating, thermal-oil circulation, insulated bitumen pumping, internal circulation, external supply and pipeline heat tracing into one square tank system.

During operation, the diesel burner heats the built-in combustion chamber and flue tube structure, while the thermal oil system circulates heat through the tank and connected heat-tracing lines. This double heating matrix allows the tank to heat bitumen through direct flue heat transfer and indirect thermal-oil heating at the same time. The bitumen pump can be used for unloading, internal circulation and external supply, helping reduce cold zones and improve temperature uniformity inside the tank.

The YDL-40F uses a 5mm steel plate tank body, 8mm end plate, 12mm combustion chamber, Φ159 seamless steel heating tubes, 50mm rock wool insulation and 0.5mm corrugated color steel outer cladding. With automatic temperature control and Schneider electrical components, the tank is designed for practical asphalt plant operation, bitumen processing support and export project delivery. The complete unit can be loaded into one 40HQ container, making it suitable for overseas road construction equipment projects.

Основные параметры

Составной элемент	Технические характеристики и конфигурация
Модель	YDL-40F
Тип оборудования	Diesel burner double heating square bitumen storage tank
Общий объем	42m³
Метод нагрева	Дизельное топливо прямого нагрева + термомасло непрямого нагрева
Скорость нагрева	10–15°C/h at 25°C ambient temperature
Максимальная температура битума	180°C
Overall Dimensions	12000 × 2260 × 2520mm, including accessory length
Base Structure	Integrated base for containerized export and job-site installation
Tank Body	5mm steel plate; tank body size 10310 × 2100 × 2110mm
End Plate	8mm steel plate
Combustion Chamber	12mm steel structure; Φ530 × 2500mm; 70mm external thermal-oil jacket
Heating Tubes	Φ159 seamless steel pipe for bitumen heating
Diesel Burner	Baltur TBL 60P imported Italian diesel burner
Битумный насос	3QGB80×2-36 insulated bitumen pump for unloading, internal circulation and external supply
Bitumen Pump Throughput	16.8m³/h
Bitumen Pump Motor	5.5kW-6
Bitumen Pipeline	DN80 / DN65
Three-Way Plug Valve	DN80 / DN65 for switching external supply and internal circulation
Циркуляционный насос термомасла	RY50-32-160; 12.5m³/h
Thermal Oil Pump Motor	2.2kW-2
Рабочая температура термомасла	200-240°C
Thermal Oil Heat-Tracing Pipeline	DN25 for bitumen pump and pipeline preheating
Контроль температуры	Automatic bitumen temperature controller and thermal-oil temperature controller
Sensor Type	Temperature sensor type to be confirmed before final quotation
Level Gauge	Float level gauge with pointer display
Electrical Components	Schneider core electrical components for control and monitoring
Изоляция резервуаров	50mm rock wool full tank insulation
Outer Cladding	0.5mm corrugated white color steel sheet
24-Hour Temperature Drop	Not more than 10% of the difference from ambient temperature
Общая установленная мощность	8.35kW
Источник питания	380V / 50Hz stable AC power
Container Loading	1 × 40HQ container

Note: Final sensor type, local voltage compatibility, pipeline layout and installation scope should be confirmed before ordering.

Основные характеристики

Double Heating Matrix for Faster Bitumen Temperature Recovery

The YDL-40F combines diesel direct heating and thermal oil indirect heating. The diesel burner transfers heat through the combustion chamber and flue tubes, while thermal oil circulation supports indirect heat transfer and pipeline heat tracing. This dual heating layout is designed to improve temperature recovery after bitumen unloading and keep the stored bitumen in a pumpable condition.

Integrated Circulation to Reduce Cold Zones

The insulated 3QGB80×2-36 bitumen pump is not only used for external supply. It can also support unloading and internal circulation. Internal circulation helps reduce temperature stratification inside the tank and keeps bitumen closer to a uniform working state before it is supplied to asphalt mixing plants or bitumen processing equipment.

Thermal-Oil Heat Tracing for Pump and Pipeline Protection

Bitumen pipelines are prone to blockage when temperature drops below the required pumping range. The YDL-40F includes DN25 thermal oil heat-tracing support for the bitumen pump and pipeline. This allows hot thermal oil to preheat key transfer sections and reduce the risk of cold-start blockage during site operation.

Heavy-Duty Tank Structure for Long-Term Site Operation

The tank body uses 5mm steel plate, the end plate uses 8mm steel plate, and the combustion chamber uses a 12mm structure with a 70mm external thermal-oil jacket. Together with Φ159 seamless steel heating tubes, 50mm rock wool insulation and 0.5mm corrugated outer cladding, the tank is built for heavy road construction and asphalt plant working conditions.

Automatic Temperature Control with Burner Interlock Logic

The system uses automatic temperature controllers for bitumen and thermal oil. The burner can start and stop according to the set temperature limits, and the thermal oil circulation pump should be started before burner heating. This interlock logic helps protect the heating system and supports safer temperature management during daily operation.

Container-Friendly Export Layout

The YDL-40F is designed with an integrated base and export-friendly overall dimensions. The complete unit can be loaded into one 40HQ container, making it suitable for overseas asphalt plant projects, bitumen storage systems and road construction equipment supply.

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