FEITENG Vertical Bitumen Storage Tanks with Heating & Mixing System | Industrial Asphalt Solutions

  • RLC-18
  • RLC-19

FEITENG vertical asphalt tanks combine advanced thermal oil heating, automatic temperature control, and high-torque mixing systems for efficient asphalt storage and processing. Designed with 5mm Q235 steel and Schneider electrical components, these tanks ensure durability and precise temperature management (60-200℃). Ideal for large-scale road projects requiring stable asphalt viscosity and energy-saving operation.

Get Price Online consulting

Table of Contents

    Description

    Detailed Description

    Equipment Structure & Working Principle

    1. Thermal Oil Heating System

      • A thermal oil circulation pump (10m³/h flow rate) drives high-temperature thermal oil (180-240°C) through internal coils to evenly heat the asphalt in the tank.
      • Electric heating tubes (45kW, divided into three groups) support automatic start/stop and are interlocked with the thermal oil pump to prevent dry burning.
      • Dual temperature control: Bitumen temperature sensors (PV) and thermal oil controllers (SV) ensure safety, automatically cutting off heating during overtemperature.
    2. Mixing System

      • A 7.5kW agitator motor (Rongcheng Hengli/Dandong Huanghai brands) paired with an XLD-6 reducer (35:1 speed ratio) ensures uniform mixing of high-viscosity asphalt.
      • Grease nipple-bearing design supports regular lubrication; 89mm-thick corrosion-resistant shaft withstands high temperatures.
    3. Safety & Automation

      • DN50 safety valve (set pressure 0.35-0.4MPa) prevents overpressure; Schneider electrical components ensure electrical safety.
      • Three-way plug valve enables switching between unloading/pumping modes to avoid backflow; PLC interface simplifies operation.
    4. Energy-Saving Design

      • Thermal oil expansion tank reserves 5mm liquid space to minimize overflow risks from thermal expansion.
      • 85% thermal efficiency reduces diesel consumption to 3-5kg per ton of asphalt (optional diesel burner).

    Main Parameters

    Parameter RLC-19 RLC-18 30m³ Model
    Total Volume 19,000L 18m³ ≥30m³
    Tank Diameter Φ2.1m Φ2.1m Φ2.2m
    Heating Rate 20℃/hour 20℃/hour 25℃/hour
    Bitumen Pump Flow 8m³/h  12m³/h 25m³/h
    Agitator Power 7.5kW 7.5kW 11kW
    Thermal Oil Volume 810kg 1,200kg
    Shipping Dimensions 5.86×2.24×2.5m 5.86×2.24×2.5m 12.5×2.5×3.2m

    Main Features

    Key Features

    1. Fully Automatic Temperature Control

      • Dual temperature sensors monitor bitumen and thermal oil in real time, with PID algorithms ensuring ±2°C precision.
    2. High-Efficiency Mixing System

      • 1.1m mixing diameter + 35:1 speed ratio reducer eliminates dead zones and prevents material separation.
    3. Modular Design

      • Quick-install flange connections (DN50/DN80) support flexible pipeline/valve integration; containerized shipping simplifies on-site assembly.
    4. Safety Compliance

      • OSHA-standard guardrails (h1060mm), internal ladders (φ600mm manhole), and protective cages (φ780mm).
    5. Eco-Friendly & Energy-Saving

      • “Excellent” emission rating; 30% higher thermal efficiency than traditional systems; optional electric/diesel heating modes.
    6. Smart Maintenance

      • Sight glasses (gear oil/thermal oil) and grease nipples extend bearing life; self-diagnostic alerts for sensor failures.

    Your inquiry will be replied within 24 hours.