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I. System Components
-
Core Modules
- Dual-chamber melting tank (upper/lower structure)
- 5-ton electric hoist system
- Diesel burner unit (15-20kg/h fuel consumption)
- Exhaust flue heating system
- Thermal oil circulation system (with 200°C high-temp oil pump)
- Screw-type asphalt pump (16m³/h flow rate)
- PLC control system (with level alarm)
-
Auxiliary Systems
- Five-position feed inlet (weatherproof insulated cover)
- Triple filtration (80-mesh stainless screen)
- Thermal pipe insulation (50mm rock wool)
- Mobile maintenance platform
Main Parameters
III. Performance Parameters
| Parameter | Value | Testing Standard |
|---|---|---|
| Melting chamber volume | 8m³ | GB/T 16507-2013 |
| Storage chamber volume | 22m³ | ASME BPVC Section VIII |
| Thermal oil circulation rate | 16m³/h | DIN 4754 |
| Flue gas temperature | 280-320°C | EN 267:2009 |
| Bag-cutting power | 1.5kW hydraulic system | ISO 12100:2010 |
| Noise level | ≤78dB(A) @1m distance | ISO 4871:1996 |
Main Features
1. Dual Heating System
- Thermal Oil Coils + Flue Gas Heat Recovery: Integrated thermal oil heating and flue gas recycling technology increases thermal efficiency by 30%, enabling faster heating and lower energy consumption.
- Eco-Friendly Design: High-temperature exhaust gas (200-250°C) is reused for asphalt heating, reducing emissions and complying with international environmental standards.
2. Semi-Automated Operation
- Electric Hoist System: Equipped with an electric hoist to effortlessly lift 1-ton bagged asphalt to the top feeding port, minimizing manual handling.
- Manual Bag Cutting: Operators can quickly cut bag bottoms (simple tools required) to release asphalt blocks directly into the heating chamber for streamlined processing.
- Continuous Production: Five feeding ports allow simultaneous processing, achieving a melting capacity of 5 tons/hour for high-demand projects.
3. Intelligent Temperature Control & Safety
- Precision Temperature Management: Thermal oil operates at 200-250°C, with asphalt output temperature >110°C (adjustable up to 160°C) to meet paving or mixing requirements.
- Liquid Level Alarm: Visual/audible alerts prevent overflow and ensure operational safety.
- Automatic Impurity Filtration: Built-in pipeline filters remove contaminants in real time.
4. Compact Modular Design
- Container-Friendly: Dimensions 11.9×2.2×2.55m, compatible with 40HQ containers, reducing shipping costs by 50%.
- Rapid Deployment: Pre-assembled structure requires minimal on-site setup, ideal for remote job sites.
- Double-Layer Insulation: Rock wool insulation minimizes heat loss (20% reduction) and ensures weatherproof operation.
5. Multi-Scenario Compatibility
- Flexible Packaging Support: Processes 1-ton bags, boxes, or drums, adapting to global supply chains.
- Seamless Integration: Connects to asphalt storage tanks, distributors, or mixing plants for end-to-end automation.
6. High Efficiency & Cost Savings
- Low Fuel Consumption: Only 5-8 kg of diesel per ton of asphalt, leading industry standards.
- Rapid Dehydration: Asphalt pump circulation removes steam efficiently, achieving <0.1% moisture content.
7. Comprehensive Technical Support
- Online Video Guidance: HD installation, operation, and maintenance videos covering all critical steps.
- On-Demand Onsite Training: Engineer dispatch for installation, commissioning, and operator training when required.
- Multilingual Support: English, Spanish, Arabic, and other language options for global responsiveness.
8. Manufacturer’s Advantages
- ISO-Certified Quality: Compliant with ISO9001/14001/OHSAS18001, using premium carbon steel for 30% extended lifespan.
- 200+ Units Annual Capacity: Supports OEM/ODM customization with 5-15 day lead time.
- Global After-Sales: 1-year warranty, free spare parts, and lifetime technical support.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Processing Capacity | 5 tons/hour | Ambient temperature ≥25°C |
| Asphalt Output Temp. | ≥110°C (max 160°C) | Adjustable for diverse applications |
| Diesel Consumption | 5-8 kg/ton asphalt | As low as 5 kg in energy-saving mode |
| Total Power | 15 kW | Compatible with global voltage |
| Storage Capacity | >30 m³ | Expandable with external tanks |
| Thermal Oil Temp. | 200-250°C | High-efficiency heat transfer medium |
Applications
- Road Construction: Highways, urban road paving.
- Airport Runways: Rapid melting for high-grade asphalt supply.
- Emergency Repairs: Mobile design for quick response to road maintenance.
Your inquiry will be replied within 24 hours.
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