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Technology & Process Advantages
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Precision Proportioning Control
- The variable-frequency bitumen pump + electromagnetic flowmeter ensures an accurate asphalt-to-soap ratio (error <1%), supporting a 10-70% asphalt content range.
- Three temperature sensors monitor asphalt, soap, and product temperatures in real time, and their performance is optimized by dynamic solid-content algorithms.
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Advanced Colloid Mill
- The rotor and stator are made of high-strength stainless steel for wear/corrosion resistance. Achieves 1-5μm particle size in a single pass.
- 37kW motor-driven, 2940 RPM, 5-6-stage shearing structure for superior emulsification.
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Energy-Saving Design
- Thermal oil heating system (200-250°C) provides stable heat for pipelines and water tanks, reducing energy consumption.
- Plate heat exchanger cools finished emulsion while preheating water for subsequent batches, cutting water-heating costs by 50%.
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Continuous Operation
- Dual stainless steel soap tanks alternate for non-stop production.
- Asphalt pump and pipeline heating eliminates post-production cleaning.
Core Components
- Water System: 3m³ water tank + 1.4m³ soap tanks ×2 (SS304 pipes and centrifugal pumps).
- Bitumen System: Insulated gear pump (5m³/h flow), electromagnetic flowmeter, heat-resistant hoses.
- Control System: PLC automation with manual/auto modes, data logging, and online asphalt content analysis.
Global Service
- Delivery: 30-day lead time, FOB/CIF terms, 40HQ container shipping (freight ~USD 7,500).
- After-Sales: Free installation guidance, video technical support, and on-site training. 12-month warranty with free replacement of defective parts.
Main Parameters
| Parameter | Unit | GRL-6 | GRL-10 | Remarks |
|---|---|---|---|---|
| Production Capacity | T/H | 6 | 10 | Continuous Operation |
| Emulsion Fineness | μm | 1-5 | 1-5 | High-Speed Colloid Mill |
| Total Power | kW | <34 | <42 | Includes Thermal Heater |
| Dimensions | m | 6.8×2.2×2.53 | 6.8×2.2×2.53 | Container-Compatible |
| Soap Tank Capacity | m³ | 1.4×2 | 1.4×2 | Stainless Steel 304 |
| Thermal Oil Capacity | m³ | 0.11 | 0.11 | Including Pipelines |
| Asphalt Content Error | % | <1 | <1 | Dynamic Algorithm Control |
Main Features
Key Features
1. Dual Soap Solution Tank Continuous Production System
- Alternating Feeding Design: Two 1.4m³ 304 stainless steel soap solution tanks operate alternately to ensure continuous supply of thermostatic emulsion.
- Corrosion Resistance: Tanks, pipelines, and pump valves are constructed with 304 stainless steel to resist chloride ion corrosion.
2. Precise Oil-Water Ratio Control
- Variable-Frequency Asphalt Pump: Gear pump with frequency conversion调速 regulates asphalt flow, achieving <1% error.
- Closed-Loop Soap Solution Control: Centrifugal pump + electromagnetic flow meter + electric control valve for accurate flow adjustment.
3. High-Speed Colloid Mill Core Technology
- Integrated Shearing and Grinding: Stator/rotor made of high-strength stainless steel achieves 1-5μm particle size in a single pass.
- Wear-Resistant Design: Specially treated stainless steel maintains minimal stable clearance for consistent emulsification.
4. Energy-Efficient Thermal Management
- Thermal Oil Heating: External 200-250°C thermal oil heats water and asphalt pipelines.
- Heat Recovery: Plate heat exchanger cools finished emulsion while preheating production water, eliminating post-startup energy consumption.
5. Intelligent Production Control
- Dynamic Solid Content Algorithm: Calculates bitumen content via temperature sensors (asphalt, soap solution, finished product) with <1% error.
- Electrical Reliability: Premium components ensure stable operation.
6. Integrated Mobile Design
- Containerized System: Compact dimensions (6.8×2.2×2.53m) fit 40HQ containers for global logistics.
- Single-Operator Control: Centralized PLC interface enables full-process management by one operator.
7. Global Compliance Certification
- Power Standard: 380V/50Hz AC power with ≥25mm² copper-core cables.
- Certifications: ISO 9001, ISO 14001, OHSAS 18001, and EAC.
8. Maintenance and Cost Efficiency
- No-Purge Design: Heated asphalt pipelines prevent clogging, eliminating post-production cleaning.
- Low Failure Rate: Industry-leading pumps and valves ensure minimal downtime.
Your inquiry will be replied within 24 hours.
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